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膜分离 6

渗透汽化 5

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Ceramic membrane fouling mechanisms and control for water treatment

《环境科学与工程前沿(英文)》 2023年 第17卷 第10期 doi: 10.1007/s11783-023-1726-9

摘要:

● The fouling is summarized based on ceramic membrane performance and pollutants.

关键词: Ceramic membrane     Fouling model     Fouling control    

Enhanced cross-flow filtration with flat-sheet ceramic membranes by titanium-based coagulation for membrane

《环境科学与工程前沿(英文)》 2022年 第16卷 第8期 doi: 10.1007/s11783-022-1531-x

摘要:

• Ceramic membrane filtration showed high performance for surface water treatment.

关键词: Ceramic membrane     Coagulation     Polytitanium chloride     Membrane fouling    

Experimental and computational assessment of 1,4-Dioxane degradation in a photo-Fenton reactive ceramicmembrane filtration process

《环境科学与工程前沿(英文)》 2021年 第15卷 第5期 doi: 10.1007/s11783-020-1341-y

摘要:

• 1,4-Dioxane was degraded via the photo-Fenton reactive membrane filtration.

关键词: Photo-Fenton     Ceramic membrane     1     4-Dioxane     Goethite    

面向绿色化工应用的陶瓷催化膜反应器的设计与制备 Feature Article

张广儒, 金万勤, 徐南平

《工程(英文)》 2018年 第4卷 第6期   页码 848-860 doi: 10.1016/j.eng.2017.05.001

摘要:

催化膜反应器将反应和分离耦合在一个单元,在化工生产中被视为一种绿色的化工新工艺。而在催化膜反应器中采用陶瓷膜可以使膜反应器的应用范围扩展到一些苛刻环境。本文介绍了基于气体分离的致密陶瓷催化膜反应器和基于非均相体系分离的多孔陶瓷催化膜反应器,评述了近10 年两种不同种类的膜反应器的最新进展以及本课题组的相关工作。面向能源、环境领域的应用,对膜反应器的设计、制备及应用展开重点讨论。针对各个膜反应器,从膜及膜反应器构型入手,以典型的催化反应为例,对膜反应器的设计及优化进行详细论述,最后探讨了进一步发展所面临的瓶颈和可能取得突破的方向,以及膜与膜反应器未来发展应重点关注的领域。

关键词: 致密膜     多孔膜     催化膜反应器     气体分离     非均相催化    

Aggravation of membrane fouling and methane leakage by a three-phase separator in an external anaerobicceramic membrane bioreactor

Chao Pang, Chunhua He, Zhenhu Hu, Shoujun Yuan, Wei Wang

《环境科学与工程前沿(英文)》 2019年 第13卷 第4期 doi: 10.1007/s11783-019-1131-6

摘要:

The existence of three-phase separator did not affect COD removal in the EAnCMBR.

The existence of three-phase separator aggravated methane leakage of EAnCMBR.

The existence of three-phase separator aggravated membrane fouling rate of EAnCMBR.

Start-up of EAnCMBR equipped three-phase separator was slightly delayed.

关键词: Anaerobic membrane bioreactor     Three-phase separator     Membrane fouling     Methane leakage     Sludge property    

organic matter and disinfection by-products precursors in a hybrid process combining ozonation with ceramicmembrane ultrafiltration

Xiaojiang FAN,Yi TAO,Dequan WEI,Xihui ZHANG,Ying LEI,Hiroshi NOGUCHI

《环境科学与工程前沿(英文)》 2015年 第9卷 第1期   页码 112-120 doi: 10.1007/s11783-014-0745-y

摘要: The performance of an integrated process including coagulation, ozonation, ceramic ultrafiltration (UF) and biologic activated carbon (BAC) filtration was investigated for the removal of organic matter and disinfection by-products (DBPs) precursors from micro-polluted surface water. A pilot scale plant with the capacity of 120 m per day was set up and operated for the treatment of drinking water. Ceramic membranes were used with the filtration area of 50 m and a pore size of 60 nm. Dissolved organic matter was divided into five fractions including hydrophobic acid (HoA), base (HoB) and neutral (HoN), weakly hydrophobic acid (WHoA) and hydrophilic matter (HiM) by DAX-8 and XAD-4 resins. The experiment results showed that the removal of organic matter was significantly improved with ozonation in advance. In sum, the integrated process removed 73% of dissolved organic carbon (DOC), 87% of UV , 77% of trihalomethane (THMs) precursors, 76% of haloacetic acid (HAAs) precursors, 83%of trichloracetic aldehyde (CH) precursor, 77% of dichloroacetonitrile (DCAN) precursor, 51% of trichloroacetonitrile (TCAN) precursor, 96% of 1,1,1-trichloroacetone (TCP) precursor and 63% of trichloronitromethane (TCNM) precursor. Hydrophobic organic matter was converted into hydrophilic organic matter during ozonation/UF, while the organic matter with molecular weight of 1000–3000 Da was remarkably decreased and converted into lower molecular weight organic matter ranged from 200–500 Da. DOC had a close linear relationship with the formation potential of DBPs.

关键词: ceramic ultrafiltration(UF)     ozonation     organic matter     hydrophilic     hydrophobic     disinfection by-products    

Electro-assisted CNTs/ceramic flat sheet ultrafiltration membrane for enhanced antifouling and separation

Shuo Wei, Lei Du, Shuo Chen, Hongtao Yu, Xie Quan

《环境科学与工程前沿(英文)》 2021年 第15卷 第1期 doi: 10.1007/s11783-020-1303-4

摘要: Abstract • A stable and electroconductive CNTs/ceramic membrane was fabricated. • The membrane with the electro-assistance exhibited optimal fouling mitigation. • The removal efficiency was improved by the -2.0 V electro-assistance. • Electro-assisted filtration is energy-saving than that of commercial membrane. Ultrafiltration is employed as an important process for water treatment and reuse, which is of great significance to alleviate the shortage of water resources. However, it suffers from severe membrane fouling and the trade-off between selectivity and permeability. In this work, a CNTs/ceramic flat sheet ultrafiltration membrane coupled with electro-assistance was developed for improving the antifouling and separation performance. The CNTs/ceramic flat sheet membrane was fabricated by coating cross-linked CNTs on ceramic membrane, featuring a good electroconductivity of 764.75 S/m. In the filtration of natural water, the permeate flux of the membrane with the cell voltage of -2.0 V was 1.8 times higher than that of the membrane without electro-assistance and 5.7-fold greater than that of the PVDF commercial membrane. Benefiting from the electro-assistance, the removal efficiency of the typical antibiotics was improved by 50%. Furthermore, the electro-assisted membrane filtration process showed 70% reduction in energy consumption compared with the filtration process of the commercial membrane. This work offers a feasible approach for membrane fouling mitigation and effluent quality improvement and suggests that the electro-assisted CNTs/ceramic membrane filtration process has great potential in the application of water treatment.

关键词: Ultrafiltration     Electro-assistance     CNTs     Membrane fouling mitigation    

陶瓷中空纤维内表面制备聚二甲基硅氧烷复合膜——从单通道到多通道 Article

董孜业, 朱海鹏, 杭颖婷, 刘公平, 金万勤

《工程(英文)》 2020年 第6卷 第1期   页码 89-99 doi: 10.1016/j.eng.2019.10.012

摘要:

在中空纤维载体内表面沉积分离层制备中空纤维复合内膜为其工业应用提供更多机遇,然而目前仍面临诸多挑战。本文提出通过涂覆/错流法在单通道或多通道陶瓷中空纤维内表面制备聚二甲基硅氧烷(PDMS)复合膜。通过控制聚合物浓度和涂覆时间,优化了PDMS/陶瓷中空纤维复合内膜的纳米结构和分离性能。分别用场发射电镜(FE-SEM)、傅里叶红外光谱(ATR-FTIR)、纳米压痕/划痕技术和渗透气化回收生物丁醇测试表征了膜的形貌、表面化学性质、界面结合力和分离性能。系统研究了陶瓷中空纤维内表面PDMS膜层的形成机理。优化的PDMS/陶瓷中空纤维复合内膜具有薄且无缺陷的分离层,用于60 ℃下1 wt%正丁醇-水混合物分离,通量高达约1800 g·m–2·h–1,分离因子为35~38。本文提出涂覆/错流的简便方法用于制备中空纤维内表面涂层,显现出巨大潜力,在膜材料、吸附剂、复合材料等领域具有广泛应用前景。

关键词: 陶瓷中空纤维     内膜     渗透汽化     聚二甲基硅氧烷     丁醇    

Hydroxyl radical intensified Cu

Wenyue Li, Min Chen, Zhaoxiang Zhong, Ming Zhou, Weihong Xing

《环境科学与工程前沿(英文)》 2020年 第14卷 第6期 doi: 10.1007/s11783-020-1281-6

摘要: Abstract • Cu2O NPs/H2O2 Fenton process was intensified by membrane dispersion. • DMAc removal was enhanced to 98% for initial DMAc of 14000 mg/L. • Analyzed time-resolved degradation pathway of DMAc under ·OH attack. High-concentration industrial wastewater containing N,N-dimethylacetamide (DMAc) from polymeric membrane manufacturer was degraded in Cu2O NPs/H2O2 Fenton process. In the membrane-assisted Fenton process DMAc removal rate was up to 98% with 120 min which was increased by 23% over the batch reactor. It was found that ·OH quench time was extended by 20 min and the maximum ·OH productivity was notably 88.7% higher at 40 min. The degradation reaction rate constant was enhanced by 2.2 times with membrane dispersion (k = 0.0349 min−1). DMAc initial concentration (C0) and H2O2 flux (Jp) had major influence on mass transfer and kinetics, meanwhile, membrane pore size (rp) and length (Lm) also affected the reaction rate. The intensified radical yield, fast mass transfer and nanoparticles high activity all contributed to improve pollutant degradation efficiency. Time-resolved DMAc degradation pathway was analyzed as hydroxylation, demethylation and oxidation leading to the final products of CO2, H2O and NO3− (rather than NH3 from biodegradation). Continuous process was operated in the dual-membrane configuration with in situ reaction and separation. After five cycling tests, DMAc removal was all above 95% for the initial [DMAc]0 = 14,000 mg/L in wastewater and stability of the catalyst and the membrane maintained well.

关键词: Ceramic membrane reactor     N     N-dimethylacetamide     Fenton process     Cu2O     Wastewater treatment    

Brazing of ceramic-to-ceramic and ceramic-to-metal joints in air

Kirsten BOBZIN, Thomas SCHLAEFER, Lidong ZHAO, Nils KOPP, Arne SCHLEGEL

《机械工程前沿(英文)》 2010年 第5卷 第2期   页码 125-129 doi: 10.1007/s11465-010-0007-z

摘要: Reactive air brazing (RAB) is an emerging technology for the production of ceramic-to-ceramic and ceramic-to-metal joints. In this study, RAB was investigated with respect to the potential applications for solid oxide fuel cells (SOFCs) as one example of use. It was found that alumina could be well brazed by RAB with AgCu and AgCuTi brazes. Both braze composition and brazing temperature influenced significantly the wetting behavior and their mechanism of wetting. AgCu and AgCuTi braze alloys could also be used to produce brazed joints with the SOFC materials ceramic yttria stabilized zirconia and steel X1CrTiLa22. However, CuO reacts with the steel, forming a brittle oxide layer on the steel surface, which is undesirable for SOFC applications. The first trials with Ag0.5Al showed a promising solution.

关键词: reactive air brazing (RAB)     X1CrTiLa22     Al2O3     yttria stabilized zirconia (YSZ)     solid oxide fuel cell (SOFC)    

Dynamical research on spherical micro actuator with piezoelectric ceramic stacks drivers

ZHANG Ruihua, CHEN Haichu

《机械工程前沿(英文)》 2007年 第2卷 第4期   页码 433-438 doi: 10.1007/s11465-007-0074-y

摘要: This paper develops a 30 mm × 30 mm × 50 mm spherical micro actuator driven by piezoelectric ceramic stacks (PZT), and analyzes its dynamic performances. First, the space coordinate relationship of the spherical micro actuator and a dynamic model are set up. Second, The Runge-Kutta arithmetic is used to calculate the dynamical parameters of the micro actuator; the SIMULINK module of MATLAB is used to build the dynamical simulating model and then simulate it. Third, an experimental sample of the spherical micro actuator is developed, a micromanipulator is integrated with a micro-gripper based on the sample spherical micro actuator, and the experimental research on the micro assembly is conducted between a micro shaft of 180 μm and a micro spindle sleeve of 200 μm. Finally, the characteristics of the spherical micro actuator influenced by the mass of the metal sphere of the micro actuator, driving signal frequency, friction coefficient of the contact surface between the metal sphere and the friction block of the micro driving unit are analyzed. The experimental results indicate that the rotation resolution of the micro actuator reaches 0.000 1°, the rotation positioning precision reaches 0.000 5°, and the maximum working frequency is about 1200 Hz. The experimental results validate the back rotation vibration model of the spherical micro actuator. The micromanipulator integrated by the spherical micro actuator can meet the requirements of precise micro operation and assembly for micro electro mechanical systems (MEMS) or other microelements in micro degree fields.

关键词: spherical     micro-gripper     friction coefficient     dynamic     frequency    

Processing of high-precision ceramic balls with a spiral V-groove plate

Ming FENG,Yongbo WU,Julong YUAN,Zhao PING

《机械工程前沿(英文)》 2017年 第12卷 第1期   页码 132-142 doi: 10.1007/s11465-017-0436-z

摘要:

As the demand for high-performance bearings gradually increases, ceramic balls with excellent properties, such as high accuracy, high reliability, and high chemical durability used, are extensively used for high-performance bearings. In this study, a spiral V-groove plate method is employed in processing high-precision ceramic balls. After the kinematic analysis of the ball-spin angle and enveloped lapping trajectories, an experimental rig is constructed and experiments are conducted to confirm the feasibility of this method. Kinematic analysis results indicate that the method not only allows for the control of the ball-spin angle but also uniformly distributes the enveloped lapping trajectories over the entire ball surface. Experimental results demonstrate that the novel spiral V-groove plate method performs better than the conventional concentric V-groove plate method in terms of roundness, surface roughness, diameter difference, and diameter decrease rate. Ceramic balls with a G3-level accuracy are achieved, and their typical roundness, minimum surface roughness, and diameter difference are 0.05, 0.0045, and 0.105 mm, respectively. These findings confirm that the proposed method can be applied to high-accuracy and high-consistency ceramic ball processing.

关键词: bearing     ceramic ball     spiral V-groove     kinematic analysis     trajectory    

A zone-layered trimming method for ceramic core of aero-engine blade based on an advanced reconfigurable

《机械工程前沿(英文)》 2022年 第17卷 第2期 doi: 10.1007/s11465-022-0675-5

摘要: Ceramic structural parts are one of the most widely utilized structural parts in the industry. However, they usually contain defects following the pressing process, such as burrs. Therefore, additional trimming is usually required, despite the deformation challenges and difficulty in positioning. This paper proposes an ultrafast laser processing system for trimming complex ceramic structural parts. Opto-electromechanical cooperative control software is developed to control the laser processing system. The trimming problem of the ceramic cores used in aero engines is studied. The regional registration method is introduced based on the iterative closest point algorithm to register the path extracted from the computer-aided design model with the deformed ceramic core. A zonal and layering processing method for three-dimensional contours on complex surfaces is proposed to generate the working data of high-speed scanning galvanometer and the computer numerical control machine tool, respectively. The results show that the laser system and the method proposed in this paper are suitable for trimming complex non-datum parts such as ceramic cores. Compared with the results of manual trimming, the method proposed in this paper has higher accuracy, efficiency, and yield. The method mentioned above has been used in practical application with satisfactory results.

关键词: ceramic parts trimming     computer-aided laser manufacturing     3D vision     reconfigurable laser processing system    

Grindability of high-temperature alloy with ceramic alumina wheels

ZHANG Hongxia, CHEN Wuyi, CHEN Zhitong

《机械工程前沿(英文)》 2008年 第3卷 第2期   页码 139-145 doi: 10.1007/s11465-008-0040-3

摘要: The grindability of high-temperature alloy by using ceramic alumina wheels is studied on the basis of extensive analysis of the grinding force, grinding temperature, surface roughness and topography of ground surfaces, residual stress, hardness distribution of surface layer, and morphology of the surface layer from a metallographic point of view. The grinding burn mechanism of high-temperature alloy is unveiled and the feasible grinding parameters to avoid burning are analyzed. Some conclusions are obtained as follows. Increasing the grinding depth or the wheel velocity makes grinding temperature and residual tensile stress of the surface rise, which deteriorates the surface topography. Appropriate liner velocity of the wheel is 18–22 m/s and the depth of grinding should not exceed 0.02 mm in grinding GH2132 alloy with ceramic alumina wheels to assure the surface quality. When increases enough to cause grinding burn, the strengthening effect of particles ′ in base decrease and the micro-hardness of the surface is obviously lower than that of the base material, which deteriorates the mechanical properties and heat resistance of GH2132 alloy. Results provide a theoretical and experimental basis for technical optimization in the grinding of high-temperature alloy with high efficiency and high quality.

关键词: metallographic     topography     grinding GH2132     resistance     decrease    

Machine of testing the ceramic’s bending strength properties at high temperature and ultra-low

Jianhui ZHANG, Fang YE, Onuki AKIYOSHI,

《机械工程前沿(英文)》 2010年 第5卷 第3期   页码 289-293 doi: 10.1007/s11465-010-0094-x

摘要: According to the established rules for testing ceramic’s bending strength, the falling velocity of the pressure head of the machine should be more than 0.5 mm/min. For the machine of testing the ceramic’s bending strength properties, most designs adopt the lowest falling velocity as 0.5 mm/min. In the fields such as aerospace and deep-ocean exploration, the utilization of ceramic materials that work at normal temperature, low temperature, or even high temperature and bend at an ultra-low velocity is increasing; thus, the intense requirements for the machine of testing the ceramic’s bending strength properties at high temperature and ultra-low speed (MTCBSP) and its experimental basis are put forward. This research developed an MTCBSP suitable for normal temperature and high temperature with the lowest falling velocity of 0.05 mm/min, and manufactured a drive reducer for ultra-low speed and high-temperature working condition. In the test, equipment includes a high-temperature furnace, bending die for four-point bending, and protection system of inert gas, which was placed in the high-temperature furnace to prevent the ceramic sample from being oxidized to diminish its effects. The results show that the lowest falling velocity of the pressure head of this new machine is 0.05 mm/min, and the mechanical properties of silica glasses are noticeably different at the same high temperature and the different falling velocities of 0.5 mm/min and 0.05 mm/min.

关键词: piezoelectricity     value     pump     experiment         E”     -shaped value    

标题 作者 时间 类型 操作

Ceramic membrane fouling mechanisms and control for water treatment

期刊论文

Enhanced cross-flow filtration with flat-sheet ceramic membranes by titanium-based coagulation for membrane

期刊论文

Experimental and computational assessment of 1,4-Dioxane degradation in a photo-Fenton reactive ceramicmembrane filtration process

期刊论文

面向绿色化工应用的陶瓷催化膜反应器的设计与制备

张广儒, 金万勤, 徐南平

期刊论文

Aggravation of membrane fouling and methane leakage by a three-phase separator in an external anaerobicceramic membrane bioreactor

Chao Pang, Chunhua He, Zhenhu Hu, Shoujun Yuan, Wei Wang

期刊论文

organic matter and disinfection by-products precursors in a hybrid process combining ozonation with ceramicmembrane ultrafiltration

Xiaojiang FAN,Yi TAO,Dequan WEI,Xihui ZHANG,Ying LEI,Hiroshi NOGUCHI

期刊论文

Electro-assisted CNTs/ceramic flat sheet ultrafiltration membrane for enhanced antifouling and separation

Shuo Wei, Lei Du, Shuo Chen, Hongtao Yu, Xie Quan

期刊论文

陶瓷中空纤维内表面制备聚二甲基硅氧烷复合膜——从单通道到多通道

董孜业, 朱海鹏, 杭颖婷, 刘公平, 金万勤

期刊论文

Hydroxyl radical intensified Cu

Wenyue Li, Min Chen, Zhaoxiang Zhong, Ming Zhou, Weihong Xing

期刊论文

Brazing of ceramic-to-ceramic and ceramic-to-metal joints in air

Kirsten BOBZIN, Thomas SCHLAEFER, Lidong ZHAO, Nils KOPP, Arne SCHLEGEL

期刊论文

Dynamical research on spherical micro actuator with piezoelectric ceramic stacks drivers

ZHANG Ruihua, CHEN Haichu

期刊论文

Processing of high-precision ceramic balls with a spiral V-groove plate

Ming FENG,Yongbo WU,Julong YUAN,Zhao PING

期刊论文

A zone-layered trimming method for ceramic core of aero-engine blade based on an advanced reconfigurable

期刊论文

Grindability of high-temperature alloy with ceramic alumina wheels

ZHANG Hongxia, CHEN Wuyi, CHEN Zhitong

期刊论文

Machine of testing the ceramic’s bending strength properties at high temperature and ultra-low

Jianhui ZHANG, Fang YE, Onuki AKIYOSHI,

期刊论文